Specifically Designed for Hazardous Areas

Pulsarlube EX

The Pulsarlube EX is specially engineered to meet UL & ATEX requirements for use in hazardous areas and to ensure safe and reliable lubrication solutions to your valuable equipment.

ATEX

Specifically designed for places where Class I, Division II, Group C & D certification is required

Overview

The Pulsarlube EX Series 125, 250

The Pulsarlube EX electromechanical automatic grease lubricator is UL, ATEX certified. It is primarily designed to meet the following requirements: UL79, Power-Operated pumps for Petroleum dispensing products, 8th Edition ANSI/ISA-12.12.01-2000, Nonincendive electrical equipment for use in Class I , Division 2 , Group C and D Hazardous locations.

The circuits and parts of the Pulsarlube EX are designed based on the energy limitation concept by adopting a non-sparking, explosion-proof structure that keeps an electrical device from sparking an explosive gas whether it is working under normal or certain abnormal condition.

125 ml250 ml
  • EX125: Ø91mm(3.60") x 181mm(7.13") (H)
  • EX250: Ø91mm(3.60") x 210mm(8.27") (H)

Cross Section

Features & Benefits

ATEX

Specifically designed for places where Class I, Division II, Group C & D certification is required

LCD

Easy to program with built-in LCD and simple button controls

Service Pack

Substantial savings from the use of replaceable grease pouches and battery packs (Service Pack)

Spec & Certification

> Technical Specifications
Spec Description
Grease Pouch Capacity 125ml/250ml (replaceable)
Power Supply DC 4.5V Battery Pack
Operating Pressure Max. 15kgf/cm² (200psi)
Dispensing Periods 1, 2, 3, 6, 12 month & H (15 days)
Operating Temperature -15℃~60℃ (5°F~140°F)
Remote Installation Max. 3m (10ft) with O.D. Ø6mm tube (Direct mount is preferable)
Multi-Point Installation Single point only
Packaging 10 Units/Case
Certifications ATEX, KCs, UL, CE
> Product Certifications
Certification Description
IP Code IP54
ATEX Ⅱ 3 G / nL ⅡB T5
UL Cl.Ⅰ, Div. 2, Gps C, D
IECEX N/A
KCs nL ⅡB T5
CE / etc. CE(CoC)
Certifications
CertificationULATEXKTL
RatingClass l Division 2 Groups C.DEEx nL IIB T5Ex nL IIB T5
Maximum Surface TemperatureT6 (85˚C)T5 (100˚C)T5 (100˚C)
Enclosure Protection Indices-IP54IP54
Classification of Hazardous LocationsCl l Div2Zone2(gas)-
Certificate NumberE304815LCIE 07 ATEX 6100X12-KB2BO-0279X

The Pulsarlube EX is tested and certified by UL (USA), ATEX(Europe), and KTL(Korea), Refer to the table on the left when Certification for use in Hazardous Locations should be considered.

Explosion Hazard

- Do not remove or replace batteries unless power has been disconnected or the area is known to be free of ignitable concentrations of flammable gases or vapors
- Do not open the unit when powered on.
- Do not use a rechargable battery.
- Avoid any harsh impact to the product.

This equipment is suitable for use in Class I, Division 2, Group C and D hazardous locations.

SUSBSTITUTION OF MOTOR AND REED SWITCH MAY IMPAIR SUITABILITY FOR DIVISION 2.

Reference DesignationDescriptionType of Protection
M1
SW4
Motor
Reed Switch
Non-incendive Circuit
Non-incendive Circuit

 

Accessories

Part No. Image DESCRIPTION
A001 Reducer, 3/8"F X 1/4"M Adaptor (Brass)
A002 Reducer, 3/8"F X 1/8"M Adaptor (Brass)
A002-S Reducer, 3/8"F x 1/8"M Adaptor (Steel)
A011 Socket, 1/4"F x 1/4"F Adaptor (Brass)
A012 Socket, 1/8"F x 1/8"F Adaptor (Brass)
A019 90° Elbow,1/4”F X 1/4”F Adaptor (Brass)
A020 90° Elbow, 1/8”F X 1/8”F Adaptor (Brass)
A021 90° Elbow, 1/4”M X 1/4”F Adaptor (Brass)
A022 90° Elbow, 1/8”M X1/8”F Adaptor (Brass)
A023 45° Elbow, 1/4”M X 1/4”F Adaptor (Brass)
A024 45° Elbow, 1/8”M X 1/8”F Adaptor (Brass)
A106 Pipe, 1/8"M x 1/8"M x 50mm for divider block (Steel)
A107 Pipe, 1/8"M x 1/8"M x 100mm for divider block (Steel)
A108 Pipe, 1/8"M x 1/8"M x 150mm for divider block (Steel)
A109 Pipe, 1/8"M x 1/8"M x 200mm for divider block (Steel)
A121 Pipe,1/4”M X 1/4”M× 50mm (Steel)
A122 Pipe,1/4”M X 1/4”M×100mm (Steel)
A123 Pipe,1/4”M X 1/4”M× 150mm (Steel)
A124 Pipe,1/4”M X 1/4”M× 200mm (Steel)
A212-1 Distribution Tubing, O.D. 5/16"(8mm) Urethan Tubing, 3ft Pre-filled with (Grease Type)
A214-1 Distribution Tubing, O.D. 1/4"(6mm) Nylon Tubing, 10ft Pre-filled with (Grease Type)
A240 Tube Fitting, Push-In Type, PC6-PT1/8"M
B002 Mounting Bracket, "L"Shape
B051 Self Drilling Screw, #8ⅹ20
B057 Washer
A243 Thread Converter, PT1/8"F X NPT1/8"M (Brass)

Applications

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- Electric Motors
- Pumps
- Air/Gas Compressors
- Fans & Blowers

 

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- Water Pumps
- Conveyer Systems
- Electric Motors
- Boilers

 

Installations

Reducer

Part No.DESCRIPTION
A001Reducer, 3/8"F X 1/4"M Adaptor (Brass)
A002Reducer, 3/8"F X 1/8"M Adaptor (Brass)
A002-SReducer, 3/8"F x 1/8"M Adaptor (Steel)

Socket + Pipe + Reducer

Part No.DESCRIPTION
A011Socket, 1/4"F x 1/4"F Adaptor (Brass)
A012Socket, 1/8"F x 1/8"F Adaptor (Brass)
Part No.DESCRIPTION
A121Pipe,1/4”M X 1/4”M × 50mm (Steel)
A122Pipe,1/4”M X 1/4”M × 100mm (Steel)
A123Pipe,1/4”M X 1/4”M × 150mm (Steel)
A124Pipe,1/4”M X 1/4”M × 200mm (Steel)
Part No.DESCRIPTION
A106Pipe, 1/8"M x 1/8"M x 50mm for divider block (Steel)
A107Pipe, 1/8"M x 1/8"M x 100mm for divider block (Steel)
A108Pipe, 1/8"M x 1/8"M x 150mm for divider block (Steel)
A109Pipe, 1/8"M x 1/8"M x 200mm for divider block (Steel)

45˚ Elbow

Part No.DESCRIPTION
A02345° Elbow, 1/4”M X 1/4”F Adaptor (Brass)
A02445° Elbow, 1/8”M X 1/8”F Adaptor (Brass)

90˚ Elbow

Part No.DESCRIPTION
A01990° Elbow, 1/4”F X 1/4”F Adaptor (Brass)
A02090° Elbow, 1/8”F X 1/8”F Adaptor (Brass)
A02190° Elbow, 1/4”M X 1/4”F Adaptor (Brass)
A02290° Elbow, 1/8”M X1/8”F Adaptor (Brass)

If the bearing lube point is NPT, use the thread converter(A243) to convert thread metric to inch for bearing zerk (USA only).

Comments

1. All Parts should be assembled tightly with PTFE tape.
2. For optimal performance with remote installation kits, using an NLGI #1 grade grease is recommended.
3. If the bearing lube point is NPT, use the thread converter.

Kit No. 1250RC-1

Part No.DESCRIPTION
A002Reducer, 3/8"F X 1/8"M Adaptor (Brass)
B002Mounting Bracket, “L”Shape
B051Self Drilling Screw, #8ⅹ20
B057Washer
A012Socket, 1/8”F x 1/8”F Adaptor (Brass)
A240Tube Fitting, Push-In Type, PC6-PT1/8”M
A214-1Distribution Tubing, O.D. 5/16”(8mm) Urethan Tubing, 3ft Pre-filled with (Grease Type)
A243Thread Converter, PT1/8"F X NPT1/8"M (Brass)

For remote installations, all accessories are sold separately.

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